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Industrial Heaters

Our range of products include porcelain heaters, drum heaters and cartridge heaters.

Porcelain Heaters

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Matrusree’s Porcelain Heaters, offer a large heated area to the Gases, liquids or semi-solids to be heated when inserted into a thermo well. A Feature of this type of heater is that it may be removed for repair or replacement without draining the contents of the vessel. The sheathing Material may be M.S, S.S or Titanium or with clamp late, depending on the application.

Construction:

Open helical coils of high resistance wire is evenly stretched and laid through fluted refractory bobbins.
These elements are then inserted into metal pipes of different diameters depending on the diameter of the fluted refractory bobbin, forming an integral part of the system.
They are also welded to screw plugs of 1 ½” 2” or 2 ½” BSPT. Vertical heaters are provided with non-heating Zone, as they are required from top. Watertight terminal is available for this type of heater.
Material such as oil, wax, fats and bitumen require low heater surface temperature to prevent product degradation. For these applications the Ceramic Bobbin heater are ideal.

Applications:

In water, oil, foodstuff
Alkaline solutions
Anodizing and plating baths
Lead Bonded heaters are used in phosphoric acid, chromic acid
Titanium heaters are used in Alkaline solutions

Features:

Operating Voltage: 230 V AC to 440V AC
Element Diameters: Min: 25 mm and Max: 63 mm
Wattage max up to: 9KW
It’s not necessary to empty the vessel while doing the maintenance on heater
Suitable for horizontal / vertical; operation
Flanged or integral part of the system or screw plug option
Other Specs, optional as per customer requirement.

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Drum Heaters

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Matrusree Drum Heaters are used to pre-heat liquids in drums or pails to make them less viscous and more flow able. They are suitable heat sources when heat is required to handle liquids during pouring, dipping, coating or mixing operations. Matrusree drum heaters are made to brace a drum externally and they are easily installed and removed when needed.

Design Features:

Stainless steel case
Adjustable heat
Easy installation and removal
Suitable for standard drum sizes
6 ft power cord and plug
CSA certified
Rapid heat-up of drum
Durable metal design
Infinite switch or thermostat
3-heat control
6 ft. power cord
Variety of sizes and ratings

Construction:

Matrusree drum heaters have a rugged construction, made to withstand the harsh industrial environment. They are available in two styles. The one piece construction heater that comes with a spring loaded handle and a snap action bi-metal temperature controller (220° F). The HDX model is a two piece construction heater that has a latch and trunion fastener with a bulb and capillary thermostat (250° F).

Temperature Control:

Thermostat Control models sense temperature in an area remote from the heating element and will automatically cycle heater to maintain set temperature. Three-heat switch allows three wattage ratings per thermostat setting and voltage rating. Drum Heater comes with temperature controllers. When the pilot lamp is on, the heater is Active. Our models have bulb and capillary thermostats (250° F). Another models have snap action bimetal temperature controllers (220° F). After an initial trial these controllers have to be set in proportion to the maximum settings and required temperature.

Electrical Rating:

Matrusree Drum heaters are made for 120V or 240V power supplies. Appropriate power cords and plugs are supplied for each voltage and wattage. The power supply should be rated to handle the amperage drawn by the heater. Different liquids absorb heat at different rates so the wattage of a Drum heater should be selected accordingly.

Maintenance:

Since the Matrusree drum heater is not a sealed product, it should be used indoors and kept away from moisture and contamination. In general, these heaters are maintenance free. A periodic check to ensure that they are securely fastened to the drum is recommended. The power cord is rated to withstand 220° F and should never come in contact with the heater.

Warning:

Matrusree drum heaters should not be used on pressure tight containers, containers with explosive materials, or in explosive environments.

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Cartridge Heaters

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Backed with the vast experience in this field, we are considered as the most reliable manufacturer and supplier of Cartridge Heater. This type of Cartridge Heaters comes in a wide variety with specific applications with low watt density. The range of heaters which we offer are precision designed to suit blocks, dies, platens and are available in various wattages and watt densities.

Features:

Dual-voltage
Three phase
Ground terminal & different termination styles
Voltage as low as 12 or 24 Volts is allowed
Braided Wire
Straight or right angle exit
Max temperature for SS tube 400 °C, for Brass tubes 200 °C
Diameters: Min 8mm to Max 45 mm
Length can vary
Choice of lead lengths

Applications:

Plastic molding
Packaging equipment
Heating tanks
Plastic extruder's
Labeling machinery
Gas and liquid heating

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